Izixhobo zebhiya yobugcisa: inkqubo yokutyumza izinto zokwenza imveliso eluhlaza

Ubugcisa izixhobo zebhiyangokubanzi ibhekisa kwizixhobo ezisetyenziswa ngabathandi bebhiya ukwenza ibhiya yabo. Xa kuthelekiswa nezixhobo zeendawo ezinkulu zokwenza ibhiya, izixhobo zilula kwaye kulula ukuzisebenzisa, inkqubo yokwenza ibhiya iguquguquka, kwaye utyalo-mali luncinci. Okwangoku, ibhiya eyenziwe ekhaya Izixhobo zebhiya Ezi marike zinokwahlulwa zibe zizixhobo zebhiya ezenziwe ekhaya, izixhobo zebhiya ezenziwe ekhaya zeehotele kunye neebhari, izixhobo zebhiya ezincinci, kunye nezixhobo zokufundisa zovavanyo. Izixhobo zebhiya ezenziwe ekhaya zilungele kakhulu iihotele, iibhari, iindawo zebraai, iifektri ezincinci neziphakathi, iimvavanyo zokufundisa kunye nezinye iindawo.

Izixhobo zebhiya ezenziwe ekhaya zenziwe ikakhulu ziinkqubo ezisibhozo: inkqubo yokutyumza, inkqubo yokukhupha ityuwa, inkqubo yokubilisa, inkqubo yokukhenkceza, inkqubo yokucoca i-CIP, inkqubo yokulawula, inkqubo yokuzalisa kunye nenkqubo yokuthengisa iwayini.

Abavelisi bezixhobo zebhiya baza kwazisa kancinci kancinci ezi nkqubo zisibhozo ziphambili kuye wonke umntu. Namhlanje, siza kwazisa ikakhulu inkqubo yokutyumza.

I umenzi wezixhobo zebhiyasiza kwazisa kancinci kancinci ezi nkqubo zisibhozo ziphambili kuye wonke umntu. Namhlanje, siza kwazisa ikakhulu inkqubo yokutyumza.

1. Uhlu kunye noqwalaselo lwenkqubo yokutyumza izinto zokwenza imveliso eluhlaza

Umsebenzi wenkqubo yokutyumza kukutyumza i-malt yebhiya kunye nezinto ezincedisayo ngokweemfuno zenkqubo. Iindlela zokutyumza ziquka ukutyumza i-malt kunye nokutyumza izinto ezincedisayo, ezahlulwe zibe kukutyumza okomileyo kunye nokutyumza okumanzi.

1. Izixhobo zenkqubo yokutyumza eyomileyo ziquka: umatshini wokukhetha izinto, isicoci se-vacuum, ilifti, isityumza, isisele, isisele somgubo, njl.njl.:

(1) Umatshini wokukhetha: sebenzisa isikrini esingcangcazelayo ukususa ukungcola kunye nemagnethi ukususa isinyithi;

(2) Isicoci se-vacuum: sebenzisa isicoci se-vacuum esinomoya ukufunxa nokukhupha uthuli, kunye nokubuyisa umgubo osebenzisekayo; 1. Intshayelelo kwizixhobo zokwenziwa kwebhiya

Umgangatho, sebenzisa imagnethi ukususa isinyithi;

(3) I-elevator: sebenzisa ibhakethi okanye umgaqo woxinzelelo olungenalo i-vacuum ukwandisa unikezelo lwezinto kwi-crusher.

(4) I-Crusher: Yahlulwe yangama-roller ahlukeneyo, ii-roller ezintathu, ii-roller ezine, ii-roller ezintlanu, ii-roller ezintandathu, njl.njl., ezisetyenziselwa ukutyumza izinto ezikrwada kunye nezinto ezincedisayo;

(5) I-Silo: I-malt kunye nezinto ezincedisayo eziza kutyunyuzwa zigcinwa okwethutyana kwi-silo, zilinde ukuba i-crusher ityunyuzwe.

(6) Isili yomgubo: Umgubo we-malt ocoliweyo okanye umgubo oncedisayo ugcinwa okwethutyana kwisili yomgubo ofanelekileyo njengebhokisi yokugcina yexeshana yezinto eziluhlaza ze-saccharification yebhiya.

2. Izixhobo zenkqubo yokutyumza emanzi ziquka: itanki yokuntywilisela ingqolowa, itanki yokugcina amanzi, i-crusher, itanki ye-pulp, ipompo yodaka lwengqolowa, njl.njl.:

(1) Itanki yokuntywila: ntywila i-malt kunye nezinye izinto ezikrwada ngamanzi afudumeleyo ukuze kubonelelwe ngezinto ezifanelekileyo kwi-crusher;

(2) Itanki yokugcina amanzi: gcina amanzi afudumeleyo okunkcenkceshela ingqolowa, esetyenziselwa ukunkcenkceshela ingqolowa, ukuyityumza, kunye nokuyicola;

(3) Isitshizi: faka i-malt nezinye izinto, lungisa ubuncinci bokutyumza ngokweemfuno zenkqubo, ugqibezele umsebenzi wokutyumza, kwaye uphephe uthuli lwesibini;

(4) Itanki yokuxuba iipulp: xuba izinto ezityumkileyo ngokweemfuno zenkqubo, uze wongeze amanzi ngokweemfuno zemveliso;

(5) Impompo ye-malt slurry: pompa i-slurry ekwitanki yokuxuba engentla kwinkqubo ye-saccharification njengoko bekucwangcisiwe.

Ngenxa yemveliso encinci, isetyenziswa kakhulu izixhobo ezincinci zokwenza ubhiya yamkela inkqubo yokutyumza eyomileyo ukuze kube lula ukusebenza nokunciphisa utyalo-mali. Iinkqubo ezinemveliso yemihla ngemihla engaphantsi kwe-1000L ziya kunciphisa nokulungiswa kwezixhobo. Ixhasa kuphela ii-roller crushers ezixhasayo ezingaphantsi kwe-300KG/H. Yiyo leyo. Ukuba yifektri encinci ye-2000L-3000L, ungongeza ii-elevator, ii-silos kunye nee-powder silos ukuhlangabezana neemfuno ezisisiseko.

2. Imiba ekufuneka iqwalaselwe ngexesha lokutyumza i-malt:

I-malt yeyona nto iphambili kwinkqubo yokwenza ibhiya. Ubungakanani bokutyumza i-malt buya kuyichaphazela kakhulu incasa yebhiya kunye nezinga lokutyumza i-malt. Ke ngoko, ukutyumza i-malt kubaluleke kakhulu, ngoko ke zeziphi izinto ekufuneka ziqwalaselwe ngexesha lokucubungula. Iyintoni inkqubo yokutyumza i-malt?

Ukutyumza i-malt yinkqubo ebonakalayo kuphela. Ukutyumza izinto ezikrwada kunokwandisa indawo yoqhagamshelwano phakathi komxholo namanzi, ukuze amasuntswana estarch afunxwe ngokukhawuleza, athambe, adumbe aze anyibilike. Indawo yoqhagamshelwano lomxholo enamanzi aphakathi kunye nee-enzymes ze-biocatalytic iyanda, ngaloo ndlela kukhawuleziswe ukunyibilika nokubola komxholo wezinto ezisetyenzisiweyo, kukhawuleziswe ukuvuza kwezinto ezinyibilikayo, kwaye kukhuthazwe ukunyibilika kwezinto ezinganyibilikiyo.

I-malt esetyenziswa kakhulu ekwenzeni ubhiya yi-barley malt (okanye i-wheat malt). Kwezi malt, iimfuno zokutyumza ze-malt zezi: iqokobhe liphukile kodwa aliqhekekanga, kodwa i-endosperm kufuneka icocwe ngokufanelekileyo, kwaye kufuneka kuqwalaselwe ukuphucula ukufana kwamasuntswana arhabaxa nacolekileyo.

Isiqu se-malt sisetyenziswa njengomaleko wendalo wesihluzo xa kuhluzwa i-wort. Ukuba ukutyumza kucolekile kakhulu, umaleko wesihluzo uqinile kakhulu, nto leyo eya kwandisa ukumelana nokuhluzwa kwaye yenze kube nzima ukuhluzwa. Ukongeza, izinto ezinobungozi kwiqokobhe, ezifana neepolyphenols kunye nezinto ezikrakra, ziyanyibilika lula, nto leyo eya kwenza umbala webhiya ube nzulu kwaye yenze ubukrakra bube rhabaxa.

Ngokwethiyori, i-malt endosperm ityunyuzwa kakuhle kangangoko kunokwenzeka, ingakumbi kwi-malts ezinyibilikayo kancinci, indlela yokutyunyuzwa ngoomatshini inokwandisa ukunyibilika komxholo kwinkqubo ye-saccharification kwaye iphucule izinga le-saccharification. Kodwa incinci kakhulu iya kwandisa ukusetyenziswa kwamandla kwaye yonyuse iindleko zokusebenza. Nangona kunjalo, izixhobo ezincedisayo kufuneka zityunyuzwe kangangoko kunokwenzeka ukuze kwandiswe isivuno se-extract.