Imishini yobhiya yobuciko: uhlelo lokuchoboza izinto zokusetshenziswa

Ubuciko imishini yobhiyangokuvamile kubhekisela emishinini esetshenziswa abathandi bobhiya ukupheka ubhiya wabo. Uma kuqhathaniswa nemishini yezindawo ezinkulu zokuphuza utshwala, imishini ilula futhi kulula ukuyisebenzisa, inqubo yokwenza ubhiya iyaguquguquka, futhi utshalomali luncane. Njengamanje, ubhiya obuphekiwe ekhaya Imishini Yobhiya Ezimakethe zingahlukaniswa ngokuyisisekelo zibe imishini yobhiya eyenziwe ekhaya, imishini yobhiya eyenziwe ekhaya yamahhotela namabha, imishini yobhiya omncane, kanye nemishini yokufundisa yokuhlola. Imishini yobhiya eyenziwe ekhaya ifanelekela kakhulu amahhotela, amabha, izindawo zokubhaka inyama, izindawo zokuphuza utshwala ezincane neziphakathi, izivivinyo zokufundisa nezinye izindawo.

Imishini yobhiya ephekwa ekhaya yakhiwe kakhulu ngezinhlelo eziyisishiyagalombili: uhlelo lokuchoboza, uhlelo lokuhlanza, uhlelo lokubilisa, uhlelo lokuqandisa, uhlelo lokuhlanza i-CIP, uhlelo lokulawula, uhlelo lokugcwalisa kanye nohlelo lokuthengisa iwayini.

Abakhiqizi bemishini yobhiya bazokwethula kancane kancane lezi zinhlelo eziyisishiyagalombili eziyinhloko kuwo wonke umuntu. Namuhla, sizokwethula ikakhulukazi uhlelo lokuchoboza.

I umkhiqizi wemishini kabhiyakancane kancane sizokwethula lezi zinhlelo eziyisishiyagalombili eziyinhloko kuwo wonke umuntu. Namuhla, sizokwethula ikakhulukazi uhlelo lokuchoboza.

1. Ukuhlukaniswa kanye nokucushwa kohlelo lokuchoboza izinto zokusetshenziswa

Umsebenzi wohlelo lokuchoboza ukuchoboza i-malt yezinto zokusetshenziswa zobhiya kanye nezinto zokusetshenziswa ezisizayo ngokwezidingo zenqubo. Izindlela zokuchoboza zifaka phakathi ukuchoboza i-malt kanye nokuchoboza izinto ezisizayo, ezihlukaniswe ngokuchoboza okomile kanye nokuchoboza okumanzi.

1. Imishini yohlelo lokuchoboza elomile ihlanganisa: umshini wokukhetha izinto, isihlanzi se-vacuum, ilifti, i-crusher, i-silo, i-powder silo, njll.:

(1) Umshini wokukhetha: sebenzisa isikrini esidlidlizayo ukususa ukungcola kanye nemagnethi ukususa insimbi;

(2) Isihlanzi se-vacuum: sebenzisa isihlanzi se-vacuum esinomoya ukuze umunce futhi ukhiphe uthuli, futhi uthole impuphu esebenzisekayo; 1. Isingeniso semishini yokupheka ubhiya

Ikhwalithi, sebenzisa i-magnet ukususa insimbi;

(3) I-Lifti: sebenzisa ibhakede noma isimiso sokucindezela okungekuhle kwe-vacuum ukwandisa ukuphakelwa kwezinto eziya ku-crusher.

(4) I-Crusher: Ihlukaniswe ngezinhlobo ezahlukene zama-roller, ama-roller amathathu, ama-roller amane, ama-roller amahlanu, ama-roller ayisithupha, njll., asetshenziselwa ukuchoboza izinto zokusetshenziswa kanye nezinto ezisizayo;

(5) I-Silo: I-malt nezinto ezisizayo ezizochotshozwa zigcinwa okwesikhashana esilo, zilinde ukuthi i-crusher ichotshozwe.

(6) I-Powder silo: I-malt powder echotshoziwe noma i-assistance powder igcinwa okwesikhashana ku-powder silo ehambisanayo njengebhokisi lokugcina lesikhashana lezinto zokusetshenziswa zokuhlanza ubhiya.

2. Imishini yohlelo lokuchoboza olumanzi ifaka: ithangi lokucwilisa ukolweni, ithangi lokugcina amanzi, i-crusher, ithangi le-pulp, iphampu yokulunywa kukakolweni, njll.:

(1) Ithangi lokucwilisa: cwilisa i-malt nezinye izinto zokusetshenziswa ngamanzi afudumele ukuze unikeze izinto ezifanele umshini wokucwilisa;

(2) Ithangi lokugcina amanzi: gcina amanzi afudumele okucwilisa ukolweni ngaphambi kokuwufaka emanzini, asetshenziselwa ukucwilisa ukolweni ngaphambi kokuwufaka emanzini, ukuwuchoboza, kanye nokuwugaya;

(3) I-Crusher: cwilisa i-malt nezinye izinto, lungisa ubuncane bokuchoboza ngokwezidingo zenqubo, uqedele umsebenzi wokuchoboza, futhi ugweme uthuli lwesibili;

(4) Ithangi lokuxuba i-pulp: hlanganisa izinto ezichotshoziwe ngokwezidingo zenqubo, bese ufaka amanzi ngokwezidingo zokukhiqiza;

(5) Iphampu ye-malt slurry: pompa i-slurry ethangini lokuxuba elingenhla ohlelweni lwe-saccharification njengoba kuhleliwe.

Ngenxa yomkhiqizo omncane, okusetshenziswa kakhulu imishini yokukhiqiza ubhiya encane yamukela uhlelo lokuchoboza olomile ukuze kube lula ukusebenza nokunciphisa ukutshalwa kwezimali. Izinhlelo ezinomkhiqizo wansuku zonke ongaphansi kuka-1000L nazo zizonciphisa ukulungiswa kwemishini. Isekela kuphela ama-roller crushers asekelayo angaphansi kuka-300KG/H. Yilokho kuphela. Uma kuyifektri encane yobhiya engu-2000L-3000L, ungangeza ama-lifti, ama-silo kanye nama-powder silo ukuze kuhlangatshezwane nezidingo eziyisisekelo.

2. Izindaba okufanele ziqashelwe ngesikhathi sokuchoboza i-malt:

I-malt iwuhlobo oluyinhloko lwento eluhlaza enqubweni yokwenza ubhiya. Izinga lokuchoboza i-malt lizothinta kakhulu ukunambitheka kobhiya kanye nezinga lokusaccharification kwe-malt. Ngakho-ke, ukuchoboza i-malt kubaluleke kakhulu, ngakho-ke yiziphi izinkinga okufanele ziqashelwe ngesikhathi sokucubungula. Iyini inqubo yokuchoboza i-malt?

Ukuchoboza i-malt kuyinqubo eyenzeka ngokomzimba kuphela. Ukuchoboza izinto zokusetshenziswa kungandisa indawo yokuxhumana phakathi kokuqukethwe namanzi, ukuze izinhlayiya zesitashi zikwazi ukumuncwa ngokushesha, zithambe, zivuvuke futhi zincibilike. Indawo yokuxhumana kokuqukethwe ngamanzi aphakathi nama-enzyme e-biocatalytic iyanda, ngaleyo ndlela kusheshiswe ukuncibilika nokubola kokuqukethwe kwezinto, kusheshiswe ukuvuza kwezinto ezincibilikayo, futhi kukhuthazwe ukuncibilika kwezinto ezingancibiliki.

I-malt evame ukusetshenziswa ekwenzeni ubhiya yi-barley malt (noma i-wheat malt). Kulezi zi-malt, izidingo zokuchoboza ze-malt yilezi: igobolondo liphukile kodwa aliphukile, kodwa i-endosperm kumele ihlungwe kahle, futhi kufanele kuqashelwe ukuthuthukisa ukufana kwezinhlayiya ezincane neziqinile.

Isikhumba se-malt sisetshenziswa njengesendlalelo sesihlungi semvelo lapho kuhlungwa i-wort. Uma ukuchotshozwa kuncane kakhulu, isendlalelo sesihlungi siqinile kakhulu, okuzokwandisa ukumelana nokuhlungwa futhi kwenze kube nzima ukuhlungwa. Ngaphezu kwalokho, izinto eziyingozi egobolondweni, njenge-polyphenols nezinto ezibabayo, ziyancibilika kalula, okuzojulisa umbala webhiya futhi kwenze ukubaba kube nzima.

Ngokwethiyori, i-malt endosperm ichotshozwa kahle ngangokunokwenzeka, ikakhulukazi kuma-malt ancibilika kancane, indlela yokuchotshozwa ngomshini ingakhulisa ukuncibilika kokuqukethwe enqubweni ye-saccharification futhi ithuthukise izinga le-saccharification. Kodwa okuncane kakhulu kuzokhulisa ukusetshenziswa kwamandla futhi kwandise izindleko zokusebenza. Kodwa-ke, izinto ezisizayo kufanele zichotshozwe ngangokunokwenzeka ukuze kwandiswe isivuno se-extract.